- Measures temperature and vibration 24/7
- Water-proof and dust-proof (IP67) for harsh environments
- Wireless mesh network for reliable data transmission
- Battery-operated sensors for flexible installation
- Supports cellular, WLAN, and Ethernet connectivity
- Plug-and-play installation for quick and easy deployment
- Suitable for all industrial rotating equipment (pumps, agitators, mixers, motors)
Sulzer Sense condition monitoring
Enhance your data-driven maintenance
- View the status of your equipment remotely, anytime, anywhere, via a cloud-based solution
- Access results, trends, advanced analytics, and alarms to optimize preventive maintenance
- Choose between self-service monitoring, turn-key solution, remote monitoring support, or a complete lifecycle service package tailored to your needs
Your management, smart monitoring
Ideal for teams who prefer hands-on management. This cost-effective package provides you with all the essential tools:
- wireless sensors
- gateways
- access to the Sulzer Sense portal and analytics
You manage planning, installation, monitoring, and maintenance, while Sulzer offers remote support whenever you need it. This is a smart way to integrate condition monitoring into your operations.
Ensure availability in your country from your local Sulzer representative.
Effortless condition monitoring
Experience a seamless, worry-free solution from day one.
Sulzer takes care of
- planning
- installation
- configuration
- updates
- integration
- troubleshooting
We remain responsible for the technical functionality of the system, ensuring it runs smoothly and reliably. You can focus entirely on monitoring, decision-making, and maintenance scheduling, knowing that the technical complexities are expertly handled by Sulzer.
Ensure availability in your country from your local Sulzer representative.
Improved predictive maintenance
Leverage Sulzer's deep expertise in rotating equipment, industrial processes, and smart analytics without outsourcing your monitoring. Your team manages the data, while our experts provide invaluable assistance in interpreting anomalies, validating insights, and making informed decisions. This package strengthens your predictive maintenance strategy with expert backup and guidance.
Ensure availability in your country from your local Sulzer representative.
Partnering for peak performance
For ultimate reliability and peace of mind, choose our comprehensive lifecycle services:
- Complete asset monitoring, maintenance, and repair via tailored Service Level Agreement (SLA)
- Regular health reports, maintenance recommendations, and field services
This ensures long-term performance, minimizes emergency repairs, and maximizes asset value, with Sulzer keeping your operations running.
Ensure availability in your country from your local Sulzer representative.
How Sulzer Sense monitoring works
Sensors
- Smart wireless sensors measure equipment temperature and vibration in three axes
- Battery-operated for flexible, plug-and-play deployment
- Operates reliably from -40°C to +85°C (-40°F to +185°F)
Reliable mesh network
- Data is sent securely via a reliable wireless mesh network
- If necessary, routing sensors can be used to ensure data delivery in challenging environments
Secure gateway
- Collects data from sensors and sends it to the cloud via cellular, WLAN, or Ethernet networks
- Available in IP67-protected enclosure
- Designed for plug-and-play with a power supply
Cloud analytics
- Cloud analytics transform raw data into actionable insights and predictions, enabling fast actions on identified risks
Sulzer Customer Portal
- Secure, browser-based access to all equipment data (condition, trends, documentation, spare parts) in https://sense.sulzer.com/register
Open cloud interface (API - optional)
- Can be integrated into your own SCADA system for custom analytics and visualization
- Learn more from the Cloud Interface for Sulzer Sense Condition Monitoring brochure
Easy setup and universal compatibility
- User-friendly mobile app simplifies sensor/gateway setup and configuration
- Supports all equipment (Sulzer/non-Sulzer) with custom threshold settings via the app
- Sulzer Sense sensor installation video
- Sulzer Sense gateway installation video
Your digital hub for smarter operations
Managing assets across multiple sites and generations is complex. The Sulzer Sense Customer Portal simplifies this with a dynamic interface that connects operations and assets.
From order to operation, it is your hub for smarter decisions, faster actions, and lasting reliability.
- Browser-based (sense.sulzer.com/register)
- Access from computer or handheld devices
- Currently available in nine languages
- Does not require any installed application, however, a username and password are needed
Read more on the Sulzer Sense online services page
Discover your path to reliability
Sulzer Sense gives your machines a "sixth sense," predicting failures from subtle changes for proactive maintenance and reduced costs.