Our hydro generator capabilities

Whether you’re planning an upgrade, addressing a performance issue, or responding to an unexpected outage, fast and knowledgeable support is critical. Hydro generator insulation systems typically require rewinding after 40–50 years. Refurbishment offers the opportunity to redesign stator coils for improved insulation and efficiency. Using advanced modeling software, we optimize performance with new coils and cores.

From compact units to large-scale hydro generators, Sulzer provides complete rewind solutions and re-engineers replacement parts to extend service life and boost performance.

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Watch how Sulzer restored power at Dinas Station
Hydropower generators are built for long-term reliability, but aging equipment can fail unexpectedly. When Statkraft faced a generator failure at Dinas Power Station, Sulzer’s expert teams delivered a fast, safe, and efficient repair—minimizing downtime and restoring performance. Watch the video to see how Sulzer made the difference.

White paper

How Sulzer extended the life of a legacy UK hydropower plant

 

As the energy transition accelerates, maintaining existing renewable assets is just as important as building new ones. Many UK hydropower stations have delivered reliable, low carbon electricity for decades, but now require expert refurbishment to continue performing at their best.

 

This white paper highlights how Sulzer successfully overhauled a hydro generator at a Welsh power station, restoring performance and extending its service life for years to come.

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Download relevant hydro generator services content

Brochure

High voltage coil manufacturing for hydro power generation

ENGLISH pdf
Languages:
EN

White paper

Regenerated after 58 years of service

ENGLISH pdf
Languages:
EN

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Sulzer coil manufacturing
Coil manufacturing
High-quality coil manufacturing built on expert craftsmanship, precision processes, and decades of experience.
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Turbogenerator services
Turbogenerator overhaul, repairs and upgrades - maximizing uptime, performance, and longevity through speed, technical expertise, and flexible partnership.
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Wind turbine generator services
Sulzer provides independent, full-scope services for wind turbine generators including diagnostics, rewinds, repairs, and upgrades, to keep your assets performing at their best.
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