Sulzer Sense condition monitoring solution

Let Sense take care of your pump 24/7

The solution detects possible equipment failures early on and optimizes maintenance planning. The data can be easily viewed on a laptop, tablet or smartphone.

Sulzer Sense is a monitoring device for your pump or other equipment
Main benefits
    • Automated monitoring 24/7
    • Regular manual measurement or monitoring are not needed
    • Easy to install and use
    • Access to accurate data anytime anywhere
    • Helps optimizing preventive maintenance and minimizes risk for unplanned downtime
Main applications

Suitable for all pumps, agitators, mixers and motors regardless of the type or brand in all industries.

Information dots where is reading following words: iot, mesh, cellular, wifi, ethernet
Main design features
See-through picture of sulzer Sense
  • Measures temperature and vibration
  • Water and dust-proof
  • Wireless mesh
  • Sensors battery-operated, gateway connects to power supply
  • Cellular, WLAN and Ethernet network
  • Plug and play
  • Ambient temperature -40°C to +85°C / -40°F to +185°F
Sulzer Sense monitoring concept
Infographic of how Sulzer Sense works
Wireless sensors attached to the equipment measure temperature and vibration in three axis and send the data into the cloud service via gateway.
Routing sensor
  • Mesh network can be extended with routing sensors if the gateway or sensors are too far away from each other blocking the data transmission
  • Routing sensor routes measurement data from sensors to the gateway
  • Shares technology with measurement sensor
Mesh network can be extended with routing sensors if the gateway or sensors are too far away from each other blocking the data transmission
Gateway
  • Collects data from sensors and sends it to the cloud
  • Connected to power supply
  • Cellular, WLAN, Ethernet network
  • Standard indoor enclosure (IP20) as well as protected enclosure (IP67) available
  • Plug and play
Standard indooor enclosure
Standard indoor enclosure
Water and dust-proof enclosure gateway (IP 67)
Water and dust-proof enclosure
Deployment application
Sulzer Sense's installation window on mobilephone screen

User-friendly mobile application helps to setup and configure sensors and gateways

  • Supports both Sulzer and non-Sulzer equipment
  • Sulzer recommended or custom threshold levels
  • Currently available for Android mobile devices on Google Play store
  • Requires username and password
Sulzer's online service
Man in computer and looking at PumpsOnline page on screen

Sulzer's online service provides secure, easy access to equipment related information anytime, anywhere. You can track your product condition, view the equipment trend data, access latest technical product documentation and identify spare parts.

  • Browser-based (www.pumpsonline.sulzer.com
  • Access from computer or handheld devices
  • Currently available in nine languages
  • Does not require any installed application, however username and password are needed
Industries
  • Pulp, paper and board
    Sulzer is the world leader in innovative, reliable, and proven pumping, agitation and mixing solutions for the pulp and paper industry. Our deep process and application knowledge is based on long-term close co-operation with the producers, machinery suppliers and engineering companies.

  • Water and wastewater
    Sulzer offers a broad range of pumps and related equipment for water production and transportation as well as wastewater collection and treatment for municipalities and industries. Our expertise also includes separation technologies, and services on rotating equipment.

  • Fertilizers
    Our pumps, mixers and agitators provide durability and reliability for fertilizers production as well as for corrosive and abrasive liquids and high gas content. Our specific industry experience also includes separation processes and servicing of pumps, compressors, turbines, and motors.

  • Mining and metals
    Long experience and detailed knowledge of metals and mining applications with different raw materials makes Sulzer a reliable pump supplier for these industries.

  • Biofuels
    Biofuels from renewable sources show great potential as sustainable transportation fuel. Based on our experience in demanding processes, we work with customers to develop advanced pumping, mixing, and distillation solutions for the production of biofuels, from pilot to commercial-scale installations.

  • Sugar, starch and sweeteners
    Efficient production of sugar, starch and sweeteners puts high demands on the processing equipment. Thanks to many years of experience and comprehensive process know-how, Sulzer offers a wide portfolio of innovative process pumps, special pumps, mixers, agitators, compressors and aerators for these industry sectors.

  • Chemical processing
    Our solutions for the chemical processing industry include pumping, separation and mixing, as well as services for rotating equipment and infrastructure. We offer experience in classical chemical, plastic, and pharmaceutical production as well as in processing renewable materials.

  • Oil gas and chemicals
    High-performance pumps from Sulzer provide cutting edge solutions for the production, processing and transportation of hydrocarbons and CO2. Our technologies enable efficient separation processes for liquids and gas. We provide reliable services for compressors, turbines, motors, and generators through our global aftermarket network.
Related links
  • Wireless condition monitoring
    Sulzer Sense condition monitoring is a unique solution that, in combination with Sulzer's online cloud service, allows you to remotely view the operating status of all the pumps and other rotating equipment at your facility. Wireless sensors attached to the pump measure temperature and vibration in three axis and allow to optimize preventive maintenance and enable troubleshooting.

  • PumpsOnline services
    PumpsOnline service allows you to access equipment-related information in an easy-to-use internet-based service anytime, anywhere.

  • Sulzer introduces wireless condition monitoring
    August 28, 2019
    Sulzer takes its expertise in pumping solutions to the next level by introducing the Sulzer Sense wireless IoT condition monitoring system. Sulzer’s long experience in demanding industrial processes ensures that the Sulzer Sense monitoring device is built for real-life needs and conditions, to the benefit of our customers.

  • AHLSTAR A process pump range
    AHLSTAR A end-suction single-stage centrifugal process pumps are used for demanding industrial applications to ensure process reliability, high efficiency and low operating costs.

  • AHLSTAR APP/T process pump range
    AHLSTAR APP/T end-suction single-stage centrifugal process pumps are used for demanding industrial applications to ensure process reliability, high efficiency and low operating costs.

  • AHLSTAR EPP/T process pump range
    AHLSTAR EPP/T centerline supported end-suction single-stage centrifugal process pumps are designed to stand high temperature especially in demanding industrial hot liquid pumping applications.

  • AHLSTAR NPP/T process pump range
    AHLSTAR NPP/T non-clogging end-suction single-stage centrifugal process pumps are designed for industrial large solids containing liquid or abrasive slurry applications to avoid plugging.

  • AHLSTAR WPP/T process pumps range
    AHLSTAR WPP/T wear-resistant end-suction single-stage centrifugal pumps are designed for abrasive and erosive pumping applications, such as lime milk and mud, and coating pigments.

  • CPE ANSI process pumps range (ANSI/ASME B73.1)
    CPE ANSI pumps are specifically designed to exceed the strictest energy regulations for all industries as well as the requirements of ASME B73.1. With revolutionary hydraulics and high efficiency, they offer the lowest life cycle costs.

  • SNS end-suction single-stage process pump range
    The SNS end-suction pump has been designed to exceed the highest energy efficiency regulations across all industries and also the design requirements of ISO 5199 international standard. The innovative design makes this centrifugal pump more reliable while significantly reducing total cost of ownership.

  • MBN multistage ring section pump
    The MBN pumps are ideal for use in medium-pressure applications. They have a big variety of nozzle position options, thus providing flexibility during installation and simplifying the piping design.

  • ZPP double suction, axially split single-stage centrifugal pump
    ZPP double-suction axially split single-stage centrifugal pumps are used for demanding high-capacity industrial applications to ensure process reliability, high efficiency, and low operating costs

  • SALOMIX™ SL/ST side mounted horizontal agitators
    SALOMIX™ SL/ST side-mounted horizontal agitators are used for mixing and agitating process liquids in demanding industrial applications.

  • SALOMIX™ SSA side-mounted agitators
    A robust, belt-driven agitator for light to heavy duties. Agitator performance can be adjusted through other drive combinations. Features the new high-efficiency EX3 propeller.

  • SALOMIX™ L top mounted vertical agitators
    SALOMIX™ L top-mounted vertical agitators are used for mixing and agitating process liquids in demanding industrial applications.

  • Scaba side mounted agitator
    Scaba side-mounted horizontal agitators are ideal for mixing and agitating process liquids in demanding industrial applications.

  • Scaba top mounted agitator
    Scaba top-mounted vertical agitators are used for mixing and agitating process liquids in many industries, including wastewater and industrial applications.

  • AHLSTAR NK and WK ranges
    AHLSTAR NK non-clogging and WK wear-resistant vertical cantilever sump pumps are used for demanding abrasive and large solids containing liquid and slurry sump pump industrial applications to ensure process reliability, high efficiency and low operating costs.

  • AHLSTAR NV range
    AHLSTAR NV non-clogging vertical line shaft slide bearing sump pumps are used for demanding large solids containing liquid and slurry sump pump applications to ensure process reliability, high efficiency and low operating costs.
Sulzer Sense condition monitoring – easy, safe and convenient
How can we help you?

Talk or write to our experts to find your best solution.