- Condition monitoring: Sulzer Sense, BLUE BOX™, pump and mixer sensors
- Containerised control: Owatec Eye
- Aeration and mixing controls: Blower master PLC, mixer VFD packages
- Data and reporting: Industrial IoT gateways, cloud dashboards, ESG/ISO reporting modules
Monitoring, control and reporting
Compliance is made easy with monitoring, control and reporting of industrial water and wastewater processes with Internet of Things (IoT) sensors, BLUE BOX™ analytics, and Owatec Eye containerized solutions.
Real‑time insights for compliance and cost control
Industrial facilities must meet trade effluent discharge consent while driving plant efficiency and sustainability. We deliver end‑to‑end digital monitoring from pump sensors and blower analytics to containerized “plug‑and‑play” treatment units. Operators can automate wastewater monitoring and reporting, cut unplanned downtime, and make data‑driven decisions on optimization.
Sulzer Sense and BLUE BOX™
Wireless IoT sensors: Vibration, temperature and magnetic‑field probes retrofit to pumps, mixers and blowers in minutes.
BLUE BOX™ analytics: Cloud dashboards translate raw data into actionable KPI‘s including energy per cubic meter, asset health, and predictive maintenance alerts.
Proven savings: Case studies show up to 15 % reduction in unplanned outages and 10 % lower energy use through data‑driven pump scheduling.
Seamless integration: Open interfaces for Supervisory Control And Data Acquisition (SCADA), Distributed Control System (DCS) and third‑party Manufacturing Execution System (MES) platforms ensure plant‑wide visibility.
Containerised control with Owatec Eye platform
For modular or remote installations, our containerized treatment plants ship with Owatec Eye, an edge‑to‑cloud control suite for remote telemetry and optimization of industrial effluent treatment.
- 24/7 remote monitoring of flow, pH, turbidity, chemical dosing and other necessary telemetry
- Self-optimizing Proportional–Integral–Derivative (PID) control to handle load swings without operator intervention
- Automated compliance reporting that exports CSV/PDF files for regulators or corporate Environmental, Social and Governance (ESG) dashboards
- Secure VPN access for Sulzer service engineers, enabling virtual Factory Acceptance Test (FAT) and remote troubleshooting
- Maintaining compliance and audit responsibility
Reporting and compliance dashboards
- One‑click discharge reports with trend graphs, alarms, and audit trails.
- KPIs aligned to ISO 14001 and corporate ESG metrics.
- Secure cloud or on‑prem deployment to satisfy IT/OT policies.
Why choose Sulzer
Industrial DNA: Decades of process expertise embedded into every control algorithm.
Scalable architecture: From single‑pump alarms to multi‑site dashboards, all on one platform.
Reduced OPEX: Predictive maintenance, lower energy use, and fewer call‑outs.
Regulatory confidence: Automated, tamper‑proof reporting simplifies consent compliance worldwide.
