Engineered for tough industrial environments
  • Measures temperature and vibration 24/7
  • Water-proof and dust-proof (IP67) for harsh environments
  • Wireless mesh network for reliable data transmission
  • Battery-operated sensors for flexible installation
  • Supports cellular, WLAN, and Ethernet connectivity
  • Plug-and-play installation for quick and easy deployment
  • Suitable for all industrial rotating equipment (pumps, agitators, mixers, motors)

Smart solutions by Sulzer - powering your performance
  • View the status of your equipment remotely, anytime, anywhere, via a cloud-based solution
  • Access results, trends, advanced analytics, and alarms to optimize preventive maintenance
  • Choose between self-service monitoring, turn-key solution, remote monitoring support, or a complete lifecycle service package tailored to your needs

Self-service package

Your management, smart monitoring

Ideal for teams who prefer hands-on management. This cost-effective package provides you with all the essential tools:

You manage planning, installation, monitoring, and maintenance, while Sulzer offers remote support whenever you need it. This is a smart way to integrate condition monitoring into your operations.

Ensure availability in your country from your local Sulzer representative.


Turn-key solutions

Effortless condition monitoring

Experience a seamless, worry-free solution from day one.
Sulzer takes care of

  • planning
  • installation
  • configuration
  • updates
  • integration
  • troubleshooting

We remain responsible for the technical functionality of the system, ensuring it runs smoothly and reliably. You can focus entirely on monitoring, decision-making, and maintenance scheduling, knowing that the technical complexities are expertly handled by Sulzer.

Ensure availability in your country from your local Sulzer representative.

Remote monitoring support

Improved predictive maintenance

Leverage Sulzer's deep expertise in rotating equipment, industrial processes, and smart analytics without outsourcing your monitoring. Your team manages the data, while our experts provide invaluable assistance in interpreting anomalies, validating insights, and making informed decisions. This package strengthens your predictive maintenance strategy with expert backup and guidance.

Ensure availability in your country from your local Sulzer representative.


Lifecycle services

Partnering for peak performance

For ultimate reliability and peace of mind, choose our comprehensive lifecycle services:

  • Complete asset monitoring, maintenance, and repair via tailored Service Level Agreement (SLA)
  • Regular health reports, maintenance recommendations, and field services

This ensures long-term performance, minimizes emergency repairs, and maximizes asset value, with Sulzer keeping your operations running.

Ensure availability in your country from your local Sulzer representative.



How it works

How Sulzer Sense monitoring works

Sensors

  • Smart wireless sensors measure equipment temperature and vibration in three axes
  • Battery-operated for flexible, plug-and-play deployment
  • Operates reliably from -40°C to +85°C (-40°F to +185°F)


Reliable mesh network

  • Data is sent securely via a reliable wireless mesh network
  • If necessary, routing sensors can be used to ensure data delivery in challenging environments


Secure gateway

  • Collects data from sensors and sends it to the cloud via cellular, WLAN, or Ethernet networks
  • Available in IP67-protected enclosure
  • Designed for plug-and-play with a power supply


Cloud analytics

  • Cloud analytics transform raw data into actionable insights and predictions, enabling fast actions on identified risks


Sulzer Customer Portal


Open cloud interface (API - optional)


Easy setup and universal compatibility



Sulzer Sense infographic
Sulzer Sense online services

Your digital hub for smarter operations

Managing assets across multiple sites and generations is complex. The Sulzer Sense Customer Portal simplifies this with a dynamic interface that connects operations and assets.

From order to operation, it is your hub for smarter decisions, faster actions, and lasting reliability.

  • Browser-based (sense.sulzer.com/register)
  • Access from computer or handheld devices
  • Currently available in nine languages
  • Does not require any installed application, however, a username and password are needed

Read more on the Sulzer Sense online services page



Case studies
  • Sulzer Sense monitors the condition of pumps in pulp production
    Kotkamills is a forest products company based in Kotka, Finland. The company specializes in consumer boards, laminating paper, and sawn products – and is an innovative pioneer in introducing new technologies. The Sulzer Sense condition monitoring system has been employed at Kotkamills from July 2019, ever since the first steps of the system.

  • Finnish energy company employed Sulzer Sense
    Founded in 1909, Helen Ltd is one of Finland’s biggest energy companies. Helen provides district heating and cooling in the Helsinki region and supplies electricity to various parts of Finland. In addition to heat, cooling and electricity, Helen offers solutions for regional and renewable energy, smart buildings and electric transport. Helen is developing a smarter, carbon-neutral energy system that enables everyone to produce, use and save energy with respect for the environment. Helen aims to achieve 100% carbon neutrality in energy production by 2035.

  • Case studies
    Wherever fluids are pumped, mixed, controlled or applied, we are there. See how our solutions create value for customers and learn how we can make your pumping and mixing processes more efficient and profitable, safeguarding your production and ensuring lasting reliability.
Installation videos
Sulzer Sense - Sensor installation
Sulzer Sense - Gateway installation
Industries
  • Metals
    Sulzer’s pumping and mixing solutions for the metal industry are designed for corrosive and abrasive liquids. We offer expertise e.g. for the production of aluminum, copper, nickel, zinc, and precious metals.

  • Mining
    Whether on the surface or underground, the conditions in mines are harsh. Besides the mud, slurry, stones, and rocks, there are large volumes of water to remove in order to keep production moving. Our dewatering pumps are rugged and ready, taking on the toughest drainage and sludge removal.

  • Chemical processing
    Our solutions for the chemical processing industry include pumping, separation and mixing, as well as services for rotating equipment and infrastructure. We offer experience in classical chemical, plastic, and pharmaceutical production as well as in processing renewable materials.

  • Fertilizers
    Our pumps, mixers and agitators provide durability and reliability for fertilizers production as well as for corrosive and abrasive liquids and high gas content. Our specific industry experience also includes separation processes and servicing of pumps, compressors, turbines, and motors.

  • Pulp, paper and board
    Sulzer is the world leader in innovative, reliable, and proven pumping, agitation and mixing solutions for the pulp and paper industry. Our deep process and application knowledge is based on long-term close co-operation with the producers, machinery suppliers and engineering companies.

  • Food and beverages
    Food and beverage production relies on our pumping and mixing solutions. Special pumps and agitators have been developed for sugar, starch, and sweetener production. Separation equipment is often used in beverage manufacturing and our process technologies support purification and concentration.

  • Biofuels
    Biofuels from renewable sources show great potential as sustainable transportation fuel. Based on our experience in demanding processes, we work with customers to develop advanced pumping, mixing, and distillation solutions for the production of biofuels, from pilot to commercial-scale installations.

  • Water and wastewater
    Sulzer offers a broad range of pumps and related equipment for water production and transportation as well as wastewater collection and treatment for municipalities and industries. Our expertise also includes separation technologies, and services on rotating equipment.
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