The Orange facility is both ISO and EASA certified and accredited to deliver quality services that maintain and improve efficiency and reliability not only for electric motor, but also for other rotating equipment such as expanders, pumps and light-duty general purpose turbomachinery. Equipped with stand-alone power generation equipment, the shop is self-contained with both bake out and burn out ovens and experienced field service teams and electrical engineer to enable timely expert support and minimize your downtime.

Shop space houses complete electrical, machining and welding capabilities, underneath large, overhead crane capacity. Projects are completed by a highly experienced staff of engineers, project managers, sales managers, and technicians combined with a crew of dedicated craftsmen. This service center is also an authorized new motor distributor for many leading OEMs.

Expert Electromechanical Services in Orange, Texas
Orange Service Center

Resources and facilities 

  • 24/7 support for emergency repair, on-site field service, electrical engineer and trucking services 
  • Machine shop services (manufacture and repair)
  • Complete electrical, machining and welding capabilities (buildup and fabrication)
  • Motor inspections and overhauls
  • High voltage motor rewinding with hot pressed slot sections
  • Synchronous rotor repair and split wheel redesigns
  • Transition/adaptor bases built with solid steel plated
  • Exciter wheel repair and split wheel redesigns
  • Induction rotor rebaring and redesigns
  • Reverse engineering
  • Repairs for AC motors up to 5’000 HP (low- and medium-voltage) and DC motors up to 2’500 HP
  • Authorized new motor distributor for many leading OEMs  and complete inventory of large motor parts program
  • More than 20’000 ft² climate-controlled storage space
  • Rotor balancing for up to 10’000 lbs., up to 14 ft. length, up to 6 ft. diameter
  • In-house load testing up to 7’000 lbs torque and 4’000 RMP
  • Dynameter up to 2’000 HP and 1’566 KW
  • VPI (vacuum pressure impregnation) tank with 8 ft. diameter
  • Vibration analysis
  • Laser aligning
  • Contingency planning
  • On-site generator, bake out and burn out ovens
  • Turnkey field services and testing

New motors, drives and controls

  • AC motors (fractional to 15,000 HP; crusher duty, pump, variable speed)
  • AC VFDs (inverter and vector)
  • DC motors and drives 
  • Soft start controllers- DC permanent magnet motors
  • Gear motors
  • Metric motors
  • Replacement parts
  • Troubleshooting and repair

Field services and testing

  • Preventative maintenance
  • Motor and generator on-site evaluation
  • AC/DC troubleshooting 
  • Optical laser alignment 
  • Vibration data collection and analysis
  • Balancing
  • Line boring
  • Variable Frequency Drives (VFD) programming

We are committed to providing our customers with the best products and services at highest quality standards in the industry. To ensure common standards at Sulzer locations worldwide, our corporate Quality, Environment, Safety and Health (QESH) programs define a set of standards and best practices with which all sites must comply.

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