Aerator mixer upgrades industrial wastewater treatment
Sulzer submersible aerator mixer improves wastewater treatment in a cardboard mill
The effluents from the paper mill contain a high amount of organic matter. In the wastewater treatment plant, the effluents go through an anaerobic tower reactor prior to being aerobically treated in an activated sludge process. The aeration of the wastewater is done in successive basins - first in a circular tank with external bottom jet aerators and then in a rectangular lagoon with surface aerators. With the increase of the WWTP capacity, the oxygenation of both basins, especially the first one, had become insufficient. Therefore, Europac decided to upgrade the aeration performance of the existing installation with minimum capital expenditure in 2014.
The solutionSulzer, together with the local contractor Eco-Tech, came up with the solution to add an aerator mixer OKI 2000 in the middle of the circular tank. The OKI is fed by compressed air distributed through a flexible hose. Despite the high tank depth, no air cooling is needed. The OKI runs in parallel with the five bottom jet aerators, and the total oxygen transfer rate is now more than tripled. Thanks to its efficient mixing capacity, the OKI eliminates all types of sedimentation that used to occur in the middle of the tank earlier.
The OKI aerator mixer is a problem solver and it has helped us improve the overall efficiency of the wastewater treatment plant.
Technical and Projects Director Europac
Customer benefitFor the aeration and mixing of harsh industrial wastewaters, the OKIs have a justified reputation of steady performance, robustness, and reliability. These features have been confirmed at the Europac WWTP. After an easy installation, the OKI 2000 E-37AM has been running smoothly with no degradation of the aeration effciency with time. In addition, the machine is liftable for quick and practical maintenance without emptying the tank.
OKI 2000 E-37AM
- One OKI 2000 E-37 AM with air hose, lifting cable, and electrical cables
- The OKI is installed at the bottom and in the middle of a circular tank (diameter 19 meters, depth 9 meters).
|Voltage||500 V / 50 Hz|
|Temperature control||Thermal switch 130°C|
|OKI dimensions (diameter x height)||2'252 mm x 2'195 mm|
|Unit weight||2'070 kg|
|SOTR||276 kg O₂/h|
|Air lowrate||3'005 Nm3/h|