Disc diffuser system type ABS

A reliable solution for efficient oxygen transfer

The reliable disk diffuser system is one of the world’s most widely-installed fine-bubble aeration systems, available in four alternative diffuser models. Preassembled diffuser elements enable fast and easy installation. Retrofits are available to increase aeration efficiency.

Disc Diffuser System Type ABS Nopon
Main benefits
  • Reliable and long-lasting
  • Low pressure drops and therefore higher efficiency
  • Possibility of future increase in aeration capacity   
  • Quick and easy installation
  • Flexible layout design
  • High temperature endurance
  • Suitable for aggressive wastewater
Main applications
  • Aeration of municipal wastewater
  • Aeration of industrial wastewater, with some restrictions

 

Main design features
All diffusers have a built-in non-return valve which provides additional safety to the treatment process by preventing sludge infiltration into the aeration piping system when the air flow is interrupted. The KKI215, and PRK/PIK300 diffusers are interchangeable for retrofits, offering high flexibility.

 

Diffusers with EPDM rubber membrane discs:

PIK300 fine-bubble

  • Polypropylene main body and an antifriction ring to protect the membrane
  • Suitable for both continuous and non-continuous aeration processes

PRK300 fine-bubble

  • Strong main body, making it suitable for SBR, MBR, and MBBR processes
  • Antifriction ring protects the membrane
  • PRF300 retrofit for upgrading 215 mm diffusers to more efficient systems

KKI215 fine-bubble

  • Suitable for both continuous and non-continuous aeration processes
  • Special support for use in deep basin applications, in water up to 15 m deep

Sucoflow DS 20 fine-bubble

  • Ideal for high-density and retrievable aeration systems
  • Easy-to-fit thread connection
Key characteristics

Diffuser  diameter

PIK300, PRK300: 336 mm

KKI215: 215 mm

Sucoflow DS 20: 500 mm

Membrane surface area

KKI: 0.025 m²

PIK, PRK: 0.060 m²

Sucoflow DS 20: 0.183 m²

Operating range (+20°C; 1 013 mbar)

KKI215: 0.5–4 m³/h

PIK300, PRK300: 1.5–8 m³/h

Sucoflow DS 20: 1–15 m³/h

Max. operating temperature:

PRK300, KKI215: 80°C

PIK300, DS 20: 100°C

Applications
  • Aerobic digestion
    In aerobic digestion, microorganisms continue to break down the organic material. These microorganisms need oxygen in order to function, and some level of mixing is required to keep the process efficient and reliable. The result is reduced sludge volume and the prevention of odor. Sulzer has highly suitable products to support the process in the aerobic digester tank.

  • Biological process
    The target of the biological process is to remove organic, biodegradable substances via the metabolism of microorganisms and related biochemical processes.

  • Industrial water and effluent treatment
    Sulzer has a deep knowledge in wastewater treatment, and with our wide product portfolio we can now offer energy-efficient and reliable solutions for your water collection, neutralization, flocculation, sedimentation, cooling, aeration, sludge storage, digestion, and dewatering processes.

  • Tertiary treatment
    Treated wastewater may occasionally require further treatment. Local discharge rules may pose strict limits that cannot be fulfilled by even the most effective process, or a higher quality of effluent may be requested for its reuse. When tertiary treatment is needed, various levels of filtration can be applied, including very fine filtration. Often, however, a final step of mixing and aeration is sufficient to achieve the target. When this is the case, Sulzer's submersible mixer types ABS XRW and RW can be used, along with submersible aerator type ABS TA–TAK and disc diffuser system types ABS PIK, DS and Sucoflow.
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